Quality Assurance Engineer

Position Overview

Tuwaiq Casting & Forging is seeking a highly skilled and detail-oriented Quality Assurance Engineer to join our Quality Assurance Division. Reporting directly to the QA Manager, this critical role will play a pivotal part in maintaining and enhancing our Quality Management System (QMS) to ensure full compliance with customer purchase orders, engineering specifications, internal procedures, and international standards. The ideal candidate will possess a strong technical background in casting, forging, machining, heat treatment, welding repair, and final product inspection, with a proven ability to drive continuous improvement and risk-based decision-making across all operational processes.

Key Responsibilities

The Quality Assurance Engineer will be responsible for a diverse range of duties designed to uphold the highest standards of quality and operational excellence. These responsibilities include:

• Quality Management System Control:
  • Implement, maintain, and continuously improve the QMS in strict accordance with ISO 9001, API Q1, API 20A, and API 20B requirements.
  • Develop, review, and update quality procedures, work instructions, forms, and records to ensure alignment with regulatory and industry standards.
  • Enforce robust document control practices, ensuring all revisions are accurately tracked and communicated across departments.
  • Support internal audits and management review meetings to evaluate system effectiveness and drive corrective actions.
  • Champion a culture of continuous improvement and risk-based thinking throughout the organization.
• Production Process Quality Assurance:
  • Monitor and verify compliance with approved procedures during casting, forging, machining, heat treatment, and inspection activities.
  • Conduct process audits to identify gaps, deviations, or potential risks in manufacturing operations.
  • Ensure full traceability of raw materials, heat numbers, batches, and finished products throughout the production lifecycle.
  • Collaborate on initiatives to reduce defects, scrap, rework, and process variations to enhance overall efficiency.
  • Validate the implementation of Inspection and Test Plans (ITP) at every critical stage of production.
• Standards & Technical Compliance:
  • Ensure all manufacturing activities adhere to ASME, ASTM, API, ISO, and customer-specific specifications.
  • Review purchase orders, engineering drawings, datasheets, and technical requirements to confirm compliance prior to production.
  • Maintain up-to-date records of applicable international codes and standards for reference and audit purposes.
  • Facilitate technical clarifications and coordinate with Engineering, QC, and Production teams to resolve compliance-related queries.
  • Support qualification approvals, product compliance documentation, and certification processes.
• Supplier Quality & Non-Conformance Control:
  • Participate in supplier qualification audits and conduct periodic evaluations to assess quality, certification, and delivery performance.
  • Monitor supplier compliance and address any deviations through structured non-conformance reporting (NCR).
  • Lead root cause analysis and implement corrective and preventive actions (CAPA) to mitigate recurring issues.
  • Ensure proper segregation, identification, and disposition of non-conforming products to prevent unintended use.
• Reporting, Calibration & Cross-Functional Support:
  • Coordinate and oversee the calibration of measuring and testing equipment in accordance with established schedules.
  • Maintain accurate quality records, performance metrics (KPIs), and management summaries for strategic decision-making.
  • Facilitate customer audits, third-party assessments, and certification evaluations to demonstrate compliance.
  • Collaborate closely with QC, Production, NDE, Lab, Warehouse, and Procurement teams to address quality-related challenges.
  • Conduct quality awareness training sessions and promote a company-wide culture of quality excellence.

Qualifications & Competencies

To excel in this role, candidates must meet the following educational and professional requirements:

• Education: Bachelor’s degree in Mechanical Engineering, Metallurgical Engineering, Materials Engineering, Industrial Engineering, or a closely related field.
• Experience: Minimum of 3–5 years of hands-on experience in Quality Assurance within a foundry, forging, machining, valve manufacturing, oil and gas, or heavy industrial environment. Prior experience in QMS documentation, audits, and technical customer reviews is highly desirable.
• Certifications & Knowledge:
  • In-depth knowledge of ISO 9001 and API Q1 systems; familiarity with API 20A and API 20B standards is a strong plus.
  • Internal or Lead Auditor certification is preferred but not mandatory.
  • Working knowledge of ASME, ASTM, MSS, and EN standards is advantageous.
• Technical Skills:
  • Proficient in root cause analysis and CAPA methodologies to resolve quality discrepancies.
  • Strong data analysis capabilities with the ability to generate insightful KPI reports and quality metrics.
  • Familiarity with ERP, SAP, Oracle, or Manufacturing Execution Systems (MES) is a valuable asset.
  • Exceptional report writing and documentation control skills to maintain clear and auditable records.
• Behavioral Competencies:
  • Fluency in English with the ability to communicate complex technical information clearly and concisely.
  • Demonstrated leadership in cross-functional coordination and collaboration.
  • Meticulous attention to detail combined with a disciplined and analytical approach to problem-solving.
  • Proactive mindset with a strong commitment to teamwork and continuous improvement.